Chemical Systems has been providing
custom built vacuum encapsulating machines for the automotive
industry for use in potting ignition systems, brake modules,
alternators and electronic control modules since the mid-nineties.
Typical Machine Specifications and
Features
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Material Reservoir Vacuum Level
Capability of 5 - 25 mbar |
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Automatic Transfer of Bulk Materials
to Preparation Vessels |
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Continuous Agitation of Both
Bulk and Preparation Vessels |
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Continuous On-The Fly Material
Degassing Using Thin-Film Technology |
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Continuous Level, Flow and Temperature
Monitoring, Reporting and Control |
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Adjustment of Ratio (A &
B) over any user defined range to an overall tolerance
of +/- 1.0% |
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Continuous pulseless metering
and dispensing of materials. |
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Dispense/Casting Rate Capability
of .05 to 10.0 cc/sec. for each nozzle (Selectable
via PLC) |
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Multi-Step Dispensing of Mixed
Material to Casting Unit with Multiple Program Saving/Recall
Capability |
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Casting and "Pre-Pour"
Vacuum Level Capability of 1 to 200 mbar. |
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Custom Passive No-Drip, No Splatter
Dispense Nozzles |
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Automated Material Handling System
(part/pallet) in/out of Casting Chamber and Cure
Oven |
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Continuous Monitoring, Diagnostics
and Reporting of all Operating Parameters. |
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User-friendly Operator Interface
and Software with offsite Technical Support via
Modem |
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Safe, High Performance and Reliable
Automated Vacuum Potting / Oven System |
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A typical scope of work on a given project includes providing
process development, machine design, fabrication, assembly,
debug, machine validation, installation and re-machine validation
on site. The company has the ability to support sample and pilot
build programs before, during and after the build.
Whether the material of choice is urethane, epoxy or silicone,
Chemical Systems has the proven technology to be successful,
first time, every time! If your project is destined for offshore,
no problem, over 65% of all custom-built machines are shipped
and installed in Europe, Asia or South America. |
Owensboro, KY
