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Chemical Systems Smart Pump System
represents the latest in Fully Automated Metering Pump & Dispensing System
Equipment. Our patented chemical pump flow control technology brings you, our customers,
tomorrow's technology today.
Theory of Operation
Chemical Systems Smart Pump Metering Dispense Systems utilize precision
grade positive displacement gear pumps as its means from which to
meter material. Precision Gear Metering Pumps operate from the following
principle. Liquid is filled in the grooves of the revolving gears
at the inlet, when the gears are disengaged. The liquid confined in
the cavities formed by the gear teeth, gear casing and side plates
moves along the internal circumferential of the casing towards the
outlet. The liquid is displaced by the meshing of the gear teeth at
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Features
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Linear Pulseless Metering
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+/- .50% Accuracy of Discharge
Volume |
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Micro Flow Metering (.75
cc/min) |
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0.25% Repeatability |
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Pressures to 5,000 PSIG |
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Multiple Head Configurations |
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Automated A/C VFD Powered/Controlled |
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High Viscosity Liquids
Capability |
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Real Time Flow Measurement
Capability |
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Corrosion Resistant Materials
of Construction |
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Long Durability and Reliability |
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Low Profile Aluminum Packaging |
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Standard Packages
Chemical Systems offers the above Smart Pump System in various standard
"packages" to include: Simplex, Duplex and 4-Plex Versions.
All standard packages include Precision Gear Pump/Speed Reducer and
Motor Assembly, 460/3/60 A/C Inverter Drive with Relays, Selector
Switch, Indicator Lights in a NEMA 4 Enclosure. The structural framework
is manufactured from aluminum profiles and aluminum plate. The entire
assembly is mounted on swivel casters for portability. The Pumps,
by design, run continuously either in bypass or discharge mode as
controlled by an Electro-Pneumatic 3-Way Switching Valve. The control
for either bypass or discharge mode is generated by user supplied
signal. The system is piped using 316SS Tubing, Fittings and Valves.
The Smart Pump System is totally self-contained and shipped complete
in every aspect for immediate operation.
General Information
Chemical Systems Smart Pump Metering/Dispense Systems feature
precision grade positive displacement gear pumps. The pump head is
made of very precise and high quality parts to realize high performances.
All parts are finished to 2 to 5 microns (0.0001 to 0.0002 inches)
tolerances. Precision Gear Metering Pumps, by design, provide unequaled
High Accuracy of Discharge Volume. This high volume efficiency enables
a stable output flow despite fluctuations in pressures and/or viscosity.
The Precision Gear Pump(s) are matched with an appropriate precision
grade Speed Reducer whereby optimum resolution and operating efficiencies
are achieved.
The Speed Reducer features a two piece die cast aluminum gear case
and double lip type rubber oil seals on both the input and output
shafts. Gearing consists of precision grade helical high speed stage
and spur at subsequent stages. Needle and ball bearings are used
in the gear case and motor. Both Speed Reducer and accompanying
electrical motor are rated for continuous duty.
Power and Control are always assured by use of an A/C Inverter
Drive featuring frequency pulse modulation technology with 7 preset
control parameters, pulse and analog outputs for alarm or monitoring
and analog inputs or serial port connections for control of operating
parameters from an external host controller.
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Industry Applications
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Automotive Lighting, Bonding of Substrates
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Automotive Gasketing, Brake
& Power Train |
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Automotive Interior Trim,
Upholstery etc. |
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Automotive Exterior Trim,
Molding etc. |
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Automotive Electronics,
Encapsulating |
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Liquid Finishing Systems,
Paint and Coatings |
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Process Industry, Additive
Metering |
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Container and Beverage,
Coatings |
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Packaging, Adhesive and
Coatings |
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Plastic Compounding, Additive
Metering |
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Electrical Components,
Potting and Sealants |
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Product Assembly, Bonding
and Sealants |
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Custom Engineered Systems
Chemical Systems engineering specialists will custom design to user's
applications requirements. Chemical Systems can provide single source
turn-key systems to include PLC or PC based control systems and/or
robotics for total system integration. Our design engineers can readily
review your application requirements, develop a conceptual design
and provide a budgetary quotation for your review and consideration,
usually, in a matter of days. Turn- key custom packages are often
completed within a matter of weeks.
Package Dimensions
Simplex & Duplex Systems: Overall Length - 36" (915
mm), Width - 20" (508 mm), Height - 42" (1067 mm)
Fourplex Systems: Overall Length - 42" (1067 mm), Width - 30"
(762 mm), Height - 45" (1143 mm) |
Gear Pump Specifications
Series "A"
- Pressures to 5768 psig (400 kg/cm2
- Viscosities to 100,000 cp (10,000 Poise)
- Flows from .01 to 13.31 gph (.03785 to 50.3 lph)
- (See Flow Package Nos. 1 through 8 below)
Series "B"
- Pressures to 2133 psig (150 kg/cm2
- Viscosities to 20,000 cp (2,000 Poise)
- Flows from .95 to 66.6 gph (3.59 to 252.0 lph)
- (See Flow Package Nos. 9 through 12 below)
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Optional
Packages
Pressure Indication Option - 2 1/2" Liquid Filled Pressure Gauge
w/ S.S. Case and Diaphragm Seal.
Over Pressurization Safety Option - Stainless Steel Pressure Switch,
115VAC, N/O w/ Diaphragm Seal & Indicator Lights. (Initiates
shut down of system i.e. plugged dispense nozzle)
Digital Tachometer Feedback Indication Option - 24VDC powered Integral
Tachometer and Digital Rate and Totalizer w/ Relays. (Display configurable
to any engineering unit of measure)
Real Time Flow Measurement - Positive Displacement Flow Meters,
24 VDC powered, all stainless construction with high resolution
(118 pulse/cc) frequency pulse and Digital Rate/ Totalizer Indicator.
Please
complete an online application questionnaire.
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Click
to Enlarge
Custom Duplex, Dual Barrel
Arrangement System,
Model No. GMP-5C1D1B1235
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Ordering
Instructions
When ordering your Smart Pump please specify:
Fluid Type, Specific Gravity, Viscosity,
Flow Range, System Pressure, and Temperature.
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Owensboro, KY
;)